صانع آلات CNC للنجارة في تركيا أزال الخلوص وقلل تكرار استبدال المحامل من 4 أشهر إلى أكثر من 24 شهرًا باستخدام قضبان توجيه HGR20 ولوالب كروية SFU2010 من Dongfeng.
Customer Challenge
A CNC woodworking machinery manufacturer in Turkey needed linear guideway rails and ball screws for a new 3-axis CNC router targeting furniture factories. The previous motion system used round shaft linear bearings that showed backlash after 4 months of heavy cutting loads, causing surface finish defects on carved furniture panels and requiring frequent bearing replacement.
Dongfeng Solution
Dongfeng supplied HGR20 linear guideway rails with H-grade accuracy and SFU2010 rolled ball screws with 10mm lead for fast traverse speeds. The GCr15 chrome steel construction with 58-62 HRC hardness provided the rigidity needed for heavy cutting loads. Each batch included dimensional inspection reports and preload verification data to ensure consistent backlash-free operation across all 3 axes.
Results & Value
The HGR20 + SFU2010 combination eliminated measurable backlash after 18 months of continuous operation. Carved panel surface finish quality improved significantly, with the customer's inspection showing a 50% reduction in rework needed for finish defects. The bearing replacement cycle extended from 4 months to over 24 months. The customer ordered components for 50 additional CNC router units in the following year.
Key Specifications
- Products: HGR20 guideway rail + SFU2010 rolled ball screw
- Accuracy: H grade
- Rail length: 1500mm (X/Y axes) / 800mm (Z axis)
- Screw lead: 10mm
- Material: GCr15, 58-62 HRC
- Batch size: 100 sets
- Certification: CE